In 1992, the IBC, or intermediate bulk container, or tote, was initially put forth as an alternative to huge cylindrical containers used to transport liquids, chemicals, food, and granular goods. The cylinders were cumbersome,heavy, and challenging to maneuver. When looking for a substitute for the cylinders, shipping companies discovered the IBC tote, which is more lightweight, less expensive, and available in various sizes to suit any shipping requirement. Read More…
IBC TotesOne of the main concerns for shipping companies is finding containers that are large enough to ship large quantities but flexible enough to fit into a variety of transportation methods. This was a serious issue that seemed irresolvable until the early part of the 1990s when the concept of the intermediate bulk container was conceived.
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IBC totes are pallet-friendly cube-shaped containers. They can be moved with a
pallet jack or forklift for placing in trucks, racks, or railroad wagons. IBC
totes are described as intermediate because their size falls between drums and
big tanks. They range in size from 120 to 550 gallons and can be adapted to
ship hazardous or non-hazardous liquids and chemicals.
An IBC tote tank of tough high-density polyethylene (HDPE) can be built in
white or transparent varieties. The tote is encased in a galvanized metal cage
fastened to a pallet for easy transportation and transport. Although some IBC
bins are intended for single use, most are reusable. How they have been
utilized, and the materials they contain will determine how long they will be
Another quality that has contributed to the popularity of intermediate bulk
containers as a shipping option is their adaptability. In addition to having a
variety of sizes, they are fashioned from a wide range of materials. Several
varieties can be folded up for convenient storage when not in use.
Materials for IBC Totes
The material used to make a tote mostly relies on its intended usage.
Chemicals, adhesives, detergents, food syrups, powders, granulated food
ingredients, and numerous paint kinds are among the materials that can be
transported in them.
Although IBC Totes are most frequently manufactured of HDPE plastic, they can
also be produced from wood, steel, aluminum, and fiberglass. As a result,
producers can alter the tote to meet the shipping requirements of a customer
thanks to the variety of materials available. In addition, producers can
create a tote properly tailored to a customer's needs if the normal sizes are
Maintenance of IBC Totes
An IBC can be considered a returnable vessel and reused for several shipments
for many applications, such as food components. However, they need to be
thoroughly cleaned after every usage when they are used as reusable vessels,
and any contamination could compromise the quality of the subsequent filling.
Clean-in-place (CIP) and clean-out-of-place (COP) are two frequently used
cleaning techniques. These terms describe whether mobile equipment will be
mounted to the container to finish the cleaning operation or if the container
will be relocated to another place for cleaning.
Parts of IBC Totes
Drums: The main component of the IBC and what retains the contents inside is
the drum, commonly referred to as a barrel. Typically, a steel grid is placed
over the thick plastic drum to add additional support. However, carbon steel
and stainless steel can also make the drum.
Pallets: These items have pallets on the bottom to aid in moving IBCs around
and stacking them on top of one another. Plastic, wood, and metal are just a
few materials used to make pallets. Additionally, this component raises the
IBC tank off the ground, allowing air to flow underneath it and allowing
machines to easily lift the tank when it is full and needs to be removed.
Valves: Another essential component of IBC tanks is the valve, which lets
users remove liquids and other similar materials from the inside without
producing a mess. IBC valves normally include a hole on the front through
which a hose can be connected to securely transfer the contents inside to
another container. IBC valves will come in various forms, some controlling the
flow of liquids with locking handles and others with screw-on caps.
Metal Cages: IBCs made of plastic are frequently encased in a steel cage.
Metal cages help maintain an IBC tote’s balance when placing contents inside.
In addition, the outside is shielded from being pierced or otherwise harmed.
Clamps: Clamps are employed to provide pressure to stop liquid from seeping
out of the IBC valves and, occasionally, the drum itself. These gadgets
typically have a locking mechanism on the front to keep them in place.
Gauges: Gauges are tools that employees can use to “gauge” the volume of the
IBC's contents. Depending on how thoroughly customers wish to inspect the
interior of the IBC tank and how big the IBC tank is, this product's
characteristics vary. Gauges typically include a dial on top that notifies of
the measures recorded and are composed of carbon steel or aluminum.
Benefits of IBC Totes
The flexibility and adaptability of intermediate bulk containers is the major
driver behind their development. Spouts, drains, and valves that are precisely
sized for the contents being sent may be designed to meet the needs of every
shipping necessity. Their invention has allowed us to do away with the need
for large containers for medium-sized quantities. Totes can be manufactured to
accommodate every transportation method, from trucks to trains to planes,
because they are available in several sizes. This one feature has mostly
driven their use and appeal.
Choosing the Correct IBC Tote Supplier
To ensure you have the most beneficial outcome when purchasing IBC totes from an IBC tote supplier, it is important to compare several companies using our directory of IBC tote suppliers. Each IBC tote supplier has a business profile page highlighting their areas of experience and capabilities, along with a contact form to directly communicate with the supplier for more information or request a quote. Review each IBC tote business website using our proprietary website previewer to quickly learn what each company specializes in. Then, use our simple RFQ form to contact multiple IBC tote companies with the same form.
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